Dry mixes have become an integral part of any modern construction. They are used for the preparation of masonry mortars, plasters, repair and waterproofing compounds, help in arranging the floor, etc. When building a house, not a ton of dry mixes will be required. They are very popular and will help to build a profitable and efficient business..
A semi-automatic dry mortar factory will help organize the production of high-quality products. Pay attention to the principle of operation of the equipment.
The principle of operation of a semi-automatic dry mortar plant
The equipment should provide the ability to supply sand, cement and various additives. The first two components are stored using a silo, which can be equipped with various devices – aeration system, air filters, all kinds of sensors, etc. The screw conveyor serves to feed sand and cement from the silo into the respective metering hoppers. The amount of necessary additives that are introduced during the preparation of the mixture is determined. The system allows you to set the time during which the components will be mixed.
A special mixer is used to mix the components, when the work is done, the products are unloaded into a special receiving hopper, it has level sensors.
An important stage of the production cycle is the packaging of finished products. For this, special valve bag stations can be used. When they are filled, the product enters the conveyor belt and is sent to the packaging department. Here the production of dry construction mixes is completed by laying bags on pallets.
Semi-automatic production is helped by mini-plant management systems. Thanks to them, the number of workers who participate in the manufacture of products is minimized. Such a solution speeds up the payback period of the project and helps to increase the quality of manufactured building mixtures.
Advantages of Semi-Automatic Dry Mortar Plants
Using the equipment described above has the following advantages:
• high-quality mixing – special equipment provides high-speed mixing of the components of the composition without loss of quality. Working surfaces are sent in a simple geometric shape, this solution increases the durability of the equipment;
Dry mixes have become an integral part of any modern construction. They are used for the preparation of masonry mortars, plasters, repair and waterproofing compounds, help in arranging the floor, etc. When building a house, not a ton of dry mixes will be required. They are very popular and will help to build a profitable and efficient business..A semi-automatic dry mortar factory will help organize the production of high-quality products. Pay attention to the principle of operation of the equipment.
The principle of operation of a semi-automatic dry mortar plant
The equipment should provide the ability to supply sand, cement and various additives. The first two components are stored using a silo, which can be equipped with various devices – aeration system, air filters, all kinds of sensors, etc. The screw conveyor serves to feed sand and cement from the silo into the respective metering hoppers. The amount of necessary additives that are introduced during the preparation of the mixture is determined. The system allows you to set the time during which the components will be mixed.
A special mixer is used to mix the components, when the work is done, the products are unloaded into a special receiving hopper, it has level sensors.
An important stage of the production cycle is the packaging of finished products. For this, special valve bag stations can be used. When they are filled, the product enters the conveyor belt and is sent to the packaging department. Here the production of dry construction mixes is completed by laying bags on pallets.
Semi-automatic production is helped by mini-plant management systems. Thanks to them, the number of workers who participate in the manufacture of products is minimized. Such a solution speeds up the payback period of the project and helps to increase the quality of manufactured building mixtures.
Advantages of Semi-Automatic Dry Mortar Plants
Using the equipment described above has the following advantages:
• high-quality mixing – special equipment provides high-speed mixing of the components of the composition without loss of quality. Working surfaces are sent in a simple geometric shape, this solution increases the durability of the equipment;
• high productivity – the equipment simultaneously performs the creation of doses of components, mixes them and prepacks the finished products, which allows to achieve maximum productivity;
• universality – installations allow to produce mixtures with two, three or more components;
• low cost of production – increased productivity, the minimum participation of workers in the manufacturing process, the necessary minimum use of equipment contribute to cheaper costs.
These are just some of the advantages of semi-automatic plants for the production of dry mixes, however, they also report on the high efficiency of advanced equipment.
